2019 Higher Capability Gentle Consume Filling Equipment in China
CZPT data
This collection of tools is utilised in the creation of gasoline-that contains drinks, such as Coca-Cola, Sprite, Fanta etc. This equipment is washing, filling and capping three-in-1,This equipment is suited for all varieties of bottle types. It adopts suspension air conveyor. When change the bottle,It only demands to alter the conveying width, which is more successful and labor-preserving. This device adopts isobaric filling type, which is more quickly and more secure. The device adopts superior PLC programming manage system, and the electrical components adopt internationally renowned makes. The design of the complete device is scientific and realistic, with higher output and lower failure charge.
| Project title | Total remedy of carbonated consume production line, like: – Water therapy method – Carbonated drink processing line – Carbonated consume filling system – Bottled drink packing technique – PET bottle blow molding method – CZPT program – CZPT areas – Set up tools |
| Water source | Refreshing water (effectively h2o, river h2o, snow water and many others.) |
| Device layout | Freely layout |
| Manufacturing potential | a thousand-24000BPH |
| Bottle kind | 330ml-2000ml |
| Bottle shape | Freely made |
| Cap variety | CZPT screw cap |
| Filling liquid | H2o, juice, non-carbonated drink and so on |
| Filling stress | Counter pressure strain |
| Filling temperature | Reduced temperature |
| Labeling fashion | Sleeve labeling machine |
| Heating manner | Steam heat and shrinking |
| Packing kind | Shrink wrapping |
| Shrinking manner | CZPT heating |
| Shrinking structure | CZPTize |
| Voltage | CZPTize |
| CO2 | Geared up by client in local |
Doing work theory
When bottles are sent to the machine by conveyor repeatedly, they to begin with are deliveried to the acquiring wheel
by air-slide conveyor and then to washing part.
The bottle clamps hold the bottles and trun in excess of 180°C to clean, then return back again to their original situation soon after
adequate washing and drying. The bottles are sent to the middle thumb wheel 1 and to the filling portion to be crammed,
then moved by middle thumb wheel 2 and get to to capping part to be capped, at the same time, cap trimmer
sends caps to the prime of the bottles and capper screws caps.
Bottles are despatched to the conveyor chain by the out stirring wheel to up coming functioning situation.
Attributes
1) Monoblock composition, the bottle goes by way of rinsing, filling and capping with minor abrasion, and the transferring is steady, bottle altering is simpler.
2) Specially developed stainless steel bottle clamp dose not get in touch with the thread components of the bottle neck, staying away from the second contamination.
3) Higher speed and big circulation filling valve assures the large filling pace and actual fluid level.
four) Elements get in touch with with the liquid are all of outstanding stainless metal or meals amount plastic.The electric powered method is of international brand name and achieves the countrywide meals sanitary normal.
5) The bottle-out starwheel is of screwdown form.When bottle measurement is transformed, there is no need to have to modify the transferring chain’s height.
CZPT Requirements
| Total solution of carbonated drink manufacturing line 2000BPH – 24000BPH | PH≥4.6 Carbonated consume |
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| Mineral | Form | Filling quantity | Filling amount (mm) | Neck sort |
| PET bottle | Round or sq. bottle | 100-2000ml | Length from bottle neck | Basing on the genuine sample |
| Bottle kind | Diameter ≤ 105mm peak ≤ 335mm | |||
| Changeovers will be needed if having different bottle With regards to the bottle in sq. shape, the bottle separating program will be required |
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| Labeling way | Packing program | Palletizing method | ||
| Package deal | Format | |||
| Very hot glue OPP PVC shrink label Total label / 50 percent label Manual type / Car type |
Guide Film shrinker Wrap all around Packer Robert packing Machine |
one*two two*three three*4 four*6 3*5 |
Guide Minimal placement gantry Palletizer Robert Palletizer Higher placement gantry Palletizer Single arm palletizer Manual palletizer |
|
| Operating atmosphere | Temperature: ten-forty levels Celsius Humidity: No dew | |||
| Power offer | 380V 3phase 50HZ / CZPTize | |||
| Model | DCGF14-12-5 | DCGF18-eighteen-six | DCGF24-24-eight | DCGF32-32-10 | DCGF40-40-twelve |
| Capacity (500ml/bottle/h) | one thousand-3000 | 3000-6000 | 6000-8000 | 8000-10000 | ten thousand-15000 |
| Filling precision | ≤+5mm(liquid stage) | ||||
| Filling pressure(Mpa) | ≤0.four | ||||
| Filling temperature(ºC) | -five | ||||
| Total energy | four.five | 5 | 6 | eight | nine.5 |
| Excess weight(kg) | 2400 | 3000 | 4000 | 5800 | 7000 |
| Overall dimensions(mm) | 2200*1650*2200 | 2550*1750*2200 | 2880*2000*2200 | 3780*2200*2200 | 4050*2450*2200 |
CZPT configurations
| Item | Areas Name | Brand | Brand name | |
| one | PLC | SIEMENS | Germany | |
| 2 | Inverter | |||
| three | Contact Monitor | |||
| 4 | Switch | |||
| five | Contactor | |||
| 6 | Relayer | |||
| 7 | Solenoid Valve | AIRTAC | ZheJiang | |
| 8 | Drive motor | FEITUO | Swiss | |
| nine | Reducer | CNP | China | |
| ten | H2o Pump | SKF | China | |
| eleven | Principal CZPT | AUTONICS | Sweden | |
| 12 | Sensor | AIRTAC | Korea | |
| thirteen | Air ingredient | ABB | ZheJiang |
Comprehensive photographs
Washing component
Carbonated drinks filling equipment is rotary washing equipment, which primarily use for beverage this kind of as carbonate
d consume, new bottle enter the products by star wheel, by way of clip and overturn mechanism make bottle down,
after washing, it overturn bottle up automatically, then express to the filling component by star metal, the major material a
nd washing clip is stainless metal.
Filling portion
The filling element is manly composed of a filling valve and filling transmission areas. The washed bottle reachesthe
filling position by way of the bottle shifting wheel. In the suggest time, the bottle clamping plate of the filling device will
clamp the bottle and transfer up to seal the bottle, filling valve will open up, ship the liquid into the bottle. When the
liquid level of the bottle reaches the trachea of the filling valve, the filling will quit.
Capping portion
The capping component consists of screw heads, capping transmission component, a sorting portion and an below include tube pa
rts. The bottle which has concluded filling will enter the capping position via the driving wheel.
Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.
Complete Manufacturing Line
1, Water therapy system: RO purified products, UF purified gear, Sand filter, Carbon filter, Water softner, Water storage tanks.
two, Beverage processing program: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing equipment, Homogenizer, Beverage drink pumps, CIP cleaning method
3, CO2 mixer
Carbonated beverage mixing machine construction affordable, the blend precision is high, CO2 mixes fully, has two occasions of cooling, two carbonation merits. Primarily is appropriate for sorts of carbonic acid drink’s mix processing, also may possibly use in the paste drink, the fermentation drink and so on other gentle drinks’ blend processing.
4, Pasteurizer: Bottle inverse machine, Bottled juice sterilizing tunnel
five, Last packing system: Shrink wrapping equipment
six, PET bottle blowing system: Automatic PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary machines
Our Support
The sample provider
1. we can send you the online video of the running machine.
two. you are usually welcome to come to visit our manufacturing unit, and you may see the operation of the machines right here . We will make the arrangement to select you up when you arrive .
three. If we get the authorization of the customer who has introduced the machines from us ,we can tell you their contact information, you can go to go to their manufacturing unit.
CZPTized provider
1. we can design the machines according your requirements(content ,electrical power,filling type,the kinds of the bottles, and so on).
two. at the exact same time we will give you our professional suggestion.
Soon after-revenue support
1. we will give the invoice of load on time to make sure you can get the equipment speedily.
two. when you finish the Planning circumstances ,our engineer will go to your manufacturing unit for the installation, screening and also training.
3. we provide a single 12 months guarantee with spare elements cost-free.
