Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
Model | Dimension | Weight (Kg) | Material | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
P | T | C | S | F | R | D | ||||||
10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
2571 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Cr | Quench HRC36-44° | 144 | 800 |
MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Cr | Quench HRC36-44° | 140.4 | 780 |
MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Cr | Quench HRC36-44° | 160.2 | 890 |
MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Cr | Quench HRC36-44° | 147.6 | 820 |
S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Cr | Quench HRC36-44° | 16 | 88 |
S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Cr | Quench HRC36-44° | 19.4 | 108 |
S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Cr | Quench HRC36-44° | 91.8 | 510 |
Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Cr | Quench HRC36-44° | 32.4 | 180 |
Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Cr | Quench HRC36-44° | 59.4 | 330 |
Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Cr | Quench HRC36-44° | 120.6 | 670 |
Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.6 | 620 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
---|
Standard or Nonstandard: | Standard |
---|---|
Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
Surface Treatment: | Polishing |
Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
Are there any environmental considerations when using roller chains?
Yes, there are several environmental considerations to keep in mind when using roller chains. Here’s a detailed answer to the question:
1. Lubricants: The choice of lubricant for roller chains can have an environmental impact. It’s important to select lubricants that are environmentally friendly and comply with any relevant regulations. Biodegradable lubricants or those with low toxicity are often preferred to minimize environmental harm in case of leaks or spills.
2. Contamination: Roller chains can be susceptible to contamination from dust, dirt, or other particles present in the operating environment. Contaminants can accelerate wear and reduce the lifespan of the chain. Implementing proper sealing measures, such as using protective covers or enclosures, can help prevent contamination and maintain chain performance.
3. Noise and Vibration: Roller chains can generate noise and vibration during operation, which may have environmental implications, especially in noise-sensitive areas. Employing noise reduction measures, such as using noise-dampening materials or implementing sound barriers, can help mitigate the impact of chain noise on the surrounding environment.
4. Corrosion Protection: In corrosive environments, protecting the roller chain from corrosion is crucial. Corrosion not only affects the performance and lifespan of the chain but can also lead to the release of harmful substances into the environment. Using corrosion-resistant materials or applying appropriate coatings can help minimize environmental risks.
5. Energy Efficiency: Roller chains should be properly tensioned and maintained to ensure efficient power transmission. By optimizing the performance of the chain, energy consumption can be minimized, resulting in reduced environmental impact.
6. Recycling and Disposal: When roller chains reach the end of their lifespan, proper disposal or recycling should be considered. Some components of the chain, such as metal links, can be recycled to minimize waste and conserve resources. Local regulations and recycling facilities should be consulted for guidance on the proper disposal or recycling methods.
It’s important to assess the specific environmental requirements and regulations in the operating environment and choose roller chain solutions that align with sustainable practices and minimize any negative environmental impacts.
What are the advantages of using a roller chain over a timing belt?
Roller chains and timing belts are both commonly used for power transmission in various applications. Here’s a detailed answer to the question:
Advantages of using a roller chain:
1. Higher Load Capacity: Roller chains are capable of handling higher loads compared to timing belts. They are designed to transmit power in heavy-duty applications where high torque and shock loads are present.
2. Flexibility in Power Transmission: Roller chains are more versatile in terms of power transmission. They can transmit power over longer distances and are suitable for applications that require multiple shafts and complex power transmission routes.
3. Tolerance to Misalignment: Roller chains can tolerate more misalignment between the driving and driven sprockets compared to timing belts. They can accommodate slight angular misalignments and axial movements, making them suitable for applications where alignment precision is challenging.
4. Resistance to Harsh Environments: Roller chains are generally more resistant to contaminants, such as dirt, dust, and debris, compared to timing belts. They are commonly used in applications where exposure to harsh environments, such as high temperatures, chemicals, or abrasive particles, is expected.
5. Easy Maintenance and Replacement: Roller chains are relatively easy to maintain and replace. Regular lubrication, tension adjustment, and periodic inspection can help prolong their lifespan. In case of wear or damage, individual chain links can be replaced without the need for replacing the entire chain, making maintenance more cost-effective.
It’s important to note that the choice between a roller chain and a timing belt depends on various factors, including the specific application requirements, load conditions, speed, accuracy, and environmental considerations. Consulting with experts and considering the specific needs of the application can help determine the most suitable power transmission solution.
What are the common applications of roller chains?
Roller chains are widely used in various industries and applications where reliable power transmission is required. Here’s a detailed answer to the question:
1. Industrial Machinery: Roller chains are commonly used in industrial machinery such as conveyors, material handling equipment, packaging machines, printing presses, textile machinery, and woodworking equipment. They provide efficient and reliable power transmission in these applications.
2. Automotive: Roller chains are used in automotive applications, including engine timing systems, camshaft drives, and drive chains for motorcycles and bicycles. They are known for their strength, durability, and ability to handle high loads and speeds.
3. Agriculture: Roller chains are extensively used in agricultural machinery, including tractors, combine harvesters, hay balers, and crop sprayers. They are capable of transmitting power in harsh and demanding agricultural environments.
4. Construction Equipment: Roller chains find applications in construction machinery such as excavators, bulldozers, cranes, and concrete mixers. They provide reliable power transmission for heavy-duty operations in construction sites.
5. Mining and Quarrying: Roller chains are used in mining and quarrying equipment, including rock crushers, conveyor systems, and drilling rigs. They are designed to withstand heavy loads, abrasive materials, and harsh operating conditions in these industries.
6. Food Processing: Roller chains with food-grade lubricants and corrosion-resistant coatings are used in food processing equipment, including conveyor systems, bottling machines, and bakery equipment. They meet the strict hygiene and safety standards required in the food industry.
7. Material Handling: Roller chains are essential in material handling systems, such as overhead cranes, forklifts, and palletizers. They enable smooth and reliable movement of goods in warehouses, distribution centers, and manufacturing facilities.
8. Power Transmission Systems: Roller chains are employed in power transmission systems that require efficient and precise power delivery, such as power presses, machine tools, and industrial automation equipment.
9. Renewable Energy: Roller chains are used in wind turbines and solar tracking systems to transmit power from the turbine or solar panels to the generator or electrical grid.
10. Marine and Offshore: Roller chains are utilized in marine and offshore applications, including shipbuilding, offshore drilling rigs, and port equipment. They provide reliable power transmission in challenging marine environments.
These are just some of the common applications where roller chains are widely used. The versatility, durability, and reliability of roller chains make them suitable for a wide range of industries and machinery.
editor by CX 2023-07-31
China factory Roller X458 Drive Chain Steel Forging Chain and Industry Transmission Conveyor Drag Standard Chain with Forging Part
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
Model | Dimension | Weight (Kg) | Material | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
P | T | C | S | F | R | D | ||||||
10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
2571 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Cr | Quench HRC36-44° | 144 | 800 |
MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Cr | Quench HRC36-44° | 140.4 | 780 |
MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Cr | Quench HRC36-44° | 160.2 | 890 |
MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Cr | Quench HRC36-44° | 147.6 | 820 |
S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Cr | Quench HRC36-44° | 16 | 88 |
S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Cr | Quench HRC36-44° | 19.4 | 108 |
S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Cr | Quench HRC36-44° | 91.8 | 510 |
Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Cr | Quench HRC36-44° | 32.4 | 180 |
Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Cr | Quench HRC36-44° | 59.4 | 330 |
Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Cr | Quench HRC36-44° | 120.6 | 670 |
Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.6 | 620 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
Standard or Nonstandard: | Standard |
---|---|
Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
Surface Treatment: | Polishing |
Structure: | Combined Chain |
Material: | Alloy |
Type: | Cranked Link Chain |
Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
How do roller chains handle variable speed applications?
Roller chains are well-suited for variable speed applications due to their inherent design characteristics. Here’s a detailed answer to the question:
1. Speed Range: Roller chains can accommodate a wide range of speeds, making them suitable for variable speed applications. The speed of the driven sprocket can be adjusted, and the chain will adapt to the changing speed requirements.
2. Smooth Power Transmission: Roller chains provide smooth and consistent power transmission even at varying speeds. The engagement between the chain and the sprockets remains constant, ensuring reliable power transfer without slippage or loss of efficiency.
3. Tension Adjustment: In variable speed applications, the tension of the roller chain may need to be adjusted to maintain optimal performance. Proper tension ensures proper engagement with the sprockets and prevents excessive wear or elongation of the chain.
4. Lubrication: Adequate lubrication is crucial for roller chains in variable speed applications. Lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and extending the chain’s lifespan. Depending on the speed range and operating conditions, the appropriate lubrication method and frequency should be determined.
5. Chain Selection: Selecting the right type and size of roller chain is important for variable speed applications. Different chain designs and materials may have specific speed limitations or performance characteristics. Consulting the manufacturer’s specifications and recommendations can help ensure the chain’s compatibility with the required speed range.
6. System Design Considerations: When designing variable speed applications with roller chains, factors such as sprocket sizes, drive ratios, and load requirements should be carefully considered. Proper sizing and alignment of the sprockets, as well as selecting the appropriate chain pitch, can contribute to the smooth operation and longevity of the system.
It’s important to note that proper maintenance, including regular inspection, lubrication, and tension adjustment, is essential for roller chains in variable speed applications. Monitoring the chain’s condition and addressing any signs of wear or damage promptly will help ensure safe and reliable operation.
What are the advantages of using a roller chain over a timing belt?
Roller chains and timing belts are both commonly used for power transmission in various applications. Here’s a detailed answer to the question:
Advantages of using a roller chain:
1. Higher Load Capacity: Roller chains are capable of handling higher loads compared to timing belts. They are designed to transmit power in heavy-duty applications where high torque and shock loads are present.
2. Flexibility in Power Transmission: Roller chains are more versatile in terms of power transmission. They can transmit power over longer distances and are suitable for applications that require multiple shafts and complex power transmission routes.
3. Tolerance to Misalignment: Roller chains can tolerate more misalignment between the driving and driven sprockets compared to timing belts. They can accommodate slight angular misalignments and axial movements, making them suitable for applications where alignment precision is challenging.
4. Resistance to Harsh Environments: Roller chains are generally more resistant to contaminants, such as dirt, dust, and debris, compared to timing belts. They are commonly used in applications where exposure to harsh environments, such as high temperatures, chemicals, or abrasive particles, is expected.
5. Easy Maintenance and Replacement: Roller chains are relatively easy to maintain and replace. Regular lubrication, tension adjustment, and periodic inspection can help prolong their lifespan. In case of wear or damage, individual chain links can be replaced without the need for replacing the entire chain, making maintenance more cost-effective.
It’s important to note that the choice between a roller chain and a timing belt depends on various factors, including the specific application requirements, load conditions, speed, accuracy, and environmental considerations. Consulting with experts and considering the specific needs of the application can help determine the most suitable power transmission solution.
Can roller chains be used in corrosive environments?
Roller chains can be used in certain corrosive environments, but it depends on the specific conditions and the type of roller chain used. Here’s a detailed answer to the question:
In general, standard roller chains are not suitable for prolonged exposure to corrosive environments, as they are typically made from carbon steel and are vulnerable to corrosion. However, there are specialized roller chains available that are specifically designed to withstand corrosive conditions. These chains are typically made from corrosion-resistant materials such as stainless steel or nickel-plated steel.
Corrosion-resistant roller chains offer several advantages:
1. Enhanced Corrosion Resistance: The use of corrosion-resistant materials provides excellent resistance to rust, oxidation, and chemical corrosion. This makes them suitable for applications where the chain is exposed to moisture, chemicals, or other corrosive agents.
2. Extended Lifespan: Corrosion-resistant roller chains have a longer service life compared to standard chains in corrosive environments. The resistance to corrosion helps maintain the chain’s structural integrity and prevents premature wear or failure.
3. Reduced Downtime and Maintenance: By using corrosion-resistant roller chains, maintenance and downtime due to chain corrosion are minimized. These chains require less frequent lubrication and are less prone to seizing or becoming stuck due to corrosion, resulting in reduced maintenance and increased operational efficiency.
However, it’s important to note that even corrosion-resistant roller chains have limitations. The level of corrosion resistance can vary depending on the specific material and environmental factors. In highly aggressive or extreme corrosive environments, additional protective measures such as specialized coatings or sealants may be necessary.
Before selecting a roller chain for a corrosive environment, it is essential to consider the severity of the corrosion, temperature, chemical exposure, and other environmental factors. Consulting with a knowledgeable supplier or engineer can help determine the most suitable chain material and design for the specific application.
editor by CX 2023-07-27